I recently bought a new radio for the boat, which needed a continuous feed to maintain the memory (30 ma – so only 5 amphrs per week). Now my battery isolation was on the negative, so this meant I would have to run a separate negative wire back to the battery or change the isolator. The former would mean that when the power was off, the radio wouldn’t necessarily be off so ran the risk of sooner or later being left on. This situation draws considerably more than the maintenance current of 30ma, so I wasn’t so keen to do that.
I decided it wouldn’t be too big a job to swap over the isolator to the positive (which is the recommended method anyway). Aquafax do a double pole isolator, which I used on the two positive battery cables, and a “powerpost” (basically a bolt set in an insulating base) which I used to replace the original isolator to join the negative cables. I also replaced some of the thick battery cables
Why am I telling you this?
After completing the job and starting up the engine, my charging rate had increased by over 25%. I have been concerned for a long time as to why my relatively new 110Ahr Elecsols seemed to have so little capacity, even after a days charging. Also very noticeable was the speed the engine turned over after only an hour’s cruising the night before.
My conclusion is that the old isolator switch had a slight resistance – probably only an ohm or two- which affected the regulator enough to restrict the charge. As the resistance in the charging circuit is very low, a significant voltage drop could occur across a few ohms resistance in the switch. (This is of course why split diode charging systems often significantly reduce the charging capacity due to a 0.6 V drop).
What is odd is that I have an external (Stirling) regulator with a battery-sensing wire. Theory says that this should increase the alternator voltage to compensate. Maybe it is because the resistance was on the negative side.
Anyway, the moral of the story is: If you think your batteries don’t have the capacity you think they should, check out the components in the charging system: switches, relays and cables, for even a slight resistance that shouldn’t be there.