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cheesegas

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Posts posted by cheesegas

  1. 4 hours ago, blackrose said:

    So the Zeus must be the next generation of high tech alternator controller? What does it do that older external controllers don't and what's the function of the Bluetooth connectivity? Do you look at your phone to check voltage and amps on a Zeus app while you're going down the canal or is it just for displaying historical data? Or is there some other function? Sorry I'm not familiar with these devices. 

    The Bluetooth is just for configuration, there's no need to use the app once it's all set up. The only other direct competitor on the market, the Wakespeed, is configured by using a piece of extremely old software to send it text commands which is fiddly and very easy to get wrong. I expect the 'next generation' is marketing speak for saying it's easier to configure. 

     

    Older external controllers like the Sterling and Adverc are designed for lead batteries and lack features like the ability to switch to float voltage, reducing load at low RPM and integrating with a CANbus system like a Victron Cerbo to dynamically reduce charge current to avoid damaging the batteries or management system by charging too quickly.

  2. 46 minutes ago, dmr said:

    Thanks, thats very useful info. Glad you conclude that its well made as I ordered one first thing this morning.

     

    I have downloaded the pdf installation manual and its mostly good but I do have a number of technical questions so I will be testing out the technical support quite soon. A forum of some sort would be nice, or at least a facebook page where info can be shared.

     

    I was going to start my own thread here but I propose that we share this one?

    Yep, let's make this the Zeus thread! Looking forward to hearing your findings on it too.

     

     

    30 minutes ago, nicknorman said:

    Thanks for that, very interesting. Fascinating to see how others have done it but to be honest I’m fairly surprised that they have made it so complicated. Why not just use an off the shelf alternator controller chip and a micro controller with built in CAN controller. No need for lumping great electrolytics. And why have they used through-hole resistors, no-one does that any more! The board does look sparsely populated but perhaps they needed a fairly big board for MOSFET heat dissipation.

     

    To be fair their design does work with + and - controlled alternators but OTOH if you are going to do surgery on the alternator to cut out the regulator, it’s not really much more effort to reconnect one of the brushes to negative and thus only need a positive regulator.

     

    Obviously weather protection is your thing but IMO for a typical narrowboat installation I don’t think significantly waterproofed case is necessary. Even in a cruiser stern installation, provided you keep it away from drips etc I think it is only dampness that needs to be protected against and so the lack of a conformal coating does seem very surprising.

    I'm still confused as to why I can't find the IC, although it's almost certainly an off the shelf microcontroller rather than an FPGA. Maybe to make reverse engineering more difficult? As far as I know, only ARM based controllers have built in CAN so maybe they made it discrete to bring down costs. There's no through hole resistors, the only things are the through hole electrolytics. They're part of the MOSFET driver circuit rather than the CAN. 

     

    Arco do make/distribute/rebadge their own line of alternators too, but oddly I couldn't find any already set up for external regulation like Balmar sell, all internal reg. Maybe the whole idea is to make the Zeus as universal as possible? Even the Iskra external brush packs sold by Beta have both brush wires brought out so it can be set up for either pos or neg regulation.

     

    The weatherproofing is important I think as this is an American product, in the land of no narrowboats! The engine bay of a cruiser can be a wet place, engine hatches not sealing fully, splashing from bilge water etc. I intend to fit this under the cruiser stern and unfortunately it'll get wet whenever the boards are lifted after it rains. I'd have expected better for the RJ45, it's a totally non ruggedised connector otherwise; even the manual says to install with the connectors down despite the IP67 rating. Standard non-ruggedised RJ45s don't last long even just in a moist environment.

     

     

    1 minute ago, dmr said:

    I'm still not convinced about needing an alternator control chip, I reckon Adverc did it with just a transistor and an op amp and it worked ok. Not sure about the op-amp as they shave the numbers off. Plus, most alternator regulators are just a few trannies anyway (oops, musn't say that anym more).

    For lithium you definitely need an alternator control chip as it needs to drop the voltage to float once the battery is full - that data needs to come from somewhere and be parsed etc, or you'd end up fitting its own shunt. Which, by the way, is one of the ways you can fit the Arco.

     

    Temperature control is also a thing with lithium - the current needs to be reduced if the alternator is getting too hot. Given that engine space temperatures vary a lot depending on the type of boat and time of year, the current can't just be set at a fixed value if you want to get the most out the alternator. And the final thing, which is what the Zeus will solve for me, is that at idle speeds, my 90a alternator and Balmar combo will load the engine so much it pulls the RPMs down so far the engine runs very rough and enters a horrible resonance. This is an issue when trying to pass boats at tickover or when going through locks/mooring. I have a crude workaround in the form of a switch on the dash which shorts the temp sensor which causes the Balmar to halve the field current, I flick it when in locks or mooring up. The Zeus- and many other regulators - allows you to set an RPM curve to reduce the output current at lower revs.

     

    The Adverc is a much simpler, much cruder thing designed for lead batteries; all it does is raise the field current every 10 minutes (I think!) with a 50% duty cycle, until the voltage gets to 14.4v. On most narrowboats with modern alternators it's completely useless as the alternator's internal regulator will aim for 14.4v anyway and increasing the field current won't make a difference as the rotor is in saturation. It is however useful if the cable run from alternator to batteries is long/too thin/just crap, as it will eliminate any voltage drop by ensuring the batteries get 14.4v at the terminals.

  3. 1 hour ago, MartynG said:

    Retailers  such as marinas who are selling for boat use will be providing red diesel.

    You can carry a spare can on the boat if you wish. 

    I don't see why a retailer would object to filling a can. A local farmer was filling a 20L tub at a  marina when we  were there for fuel last year.

    Seems to be hit and miss. Two marinas on the Thames refused to fill my jerrycan, but in the past I haven't had any canal-based marinas refuse.

  4. Avoid the float type - I'd recommend the Rule ones with an electronic water sensor and no moving parts, not cheap though at around £80. Had mine for the 4 years I've had the boat plus however long it was installed before that...1 year of my ownership I had a leaky stern gland and it's still going strong and the bearings still sound good. The sensor never fails to activate the pump no matter how much crap collects in the bucket under the gland, but I do regularly clean the pump.

  5. 7 hours ago, Steve56 said:

    This engine would have been keel cooled so no worries about corrosion.

    Not really much of a connection. Sabb would purchase a marinised engine from Lister Petter and then carry out various modifications to make it suitable for lifeboat use.

    Keel cooled lifeboats often become raw water cooled once they're brought on the canals...the cooler is external, usually a grid of pipes located under the engine. Seen a couple where the pipes have been damaged from underwater obstructions and the owner is none the wiser as the engine still happily pumps around the canal water. They only realise when it's time to drain the coolant and the boat almost sinks! Or the engine overheats due to crap getting stuck in the pump.

  6. Just now, peterboat said:

    Actually lots of modern diesels have throttles now, quite why I have not bothered to find out, but I did a 3 litre cambelt last week and the butterfly was there. Perhaps its something to do with EGR or DPF regeneration, or performance? Who knows 

    Interesting, I didn't know that, I'll have a read. Weirdly, some petrol engines have gone the opposite way with direct injection like a diesel - they don't have a butterfly valve which reduces energy lost in pumping against the closed valve at partial throttle opening.

    • Greenie 1
  7. 1 minute ago, nicknorman said:

    No, massive difference between a petrol and diesel engine at low power/idle. The petrol engine has the throttle closed, this severely restricts both airflow and fuel - the throttle is typically a butterfly valve that is closed at idle. Very little airflow. This is because the mixture must remain within very close tolerances, so small fuel flow = small air flow.

    Also worth noting that because of this, there's a lot more carbon monoxide in petrol exhaust compared to diesels - at low throttle/low load, I seem to remember reading it's something like 50-100% more. All the more reason to run a petrol genny off the boat and downwind!

  8. 9 hours ago, GUMPY said:

    Useful guide if you want to go down the Victron route.

    Won't work for me as battery is not. Victron and the mains charger doesn't have VE Bus

    VenusOS on Pi works very well but isn't very cost effective if you have a lot of MPPTs. £50 for a Pi, £10 for a case, £10 for a 5v regulator, £60 for two ve.direct to USB (one for the MPPT, one for the battery gauge), £60 for a ve.bus to USB and you're already almost at the cost of a Cerbo GX! There are cheaper DIY options for ve.direct cables but they lack the galvanic isolation of the Victron ones. You also get two inputs and two outputs of GPIO with the Cerbo which is really handy! 

     

    It is however a good cheap way to get rudimentary remote monitoring with just a single ve.direct cable for the battery gauge.

    • Greenie 1
  9. 1 hour ago, dmr said:

    The engine room can get surprisingly hot in summer, especially if working the engine hard on a river. I think we have hit 40 degrees once or twice though this will be on rainy days when we can't open the sides. This can be quite an issue with proper engine rooms as we sleep in the back cabin and if we boat late into the evening its just too hot for sleeping, though lovely in winter. A couple of fans aimed at the engine is effective (once the engine has stopped).  How hot does it get in "an under the deck" engine 'oil?

    This is another reason to get the Zeus with temperature control, better than setting a current limit and assuming the temperature.

     

    A long while ago Iskra said a winding temperature of 120 degrees was ok but I would not be too happy with that. I suspect that our alternator is just a smaller version of yours, but in our case dog hairs blocking up the airways is a significant issue.

    When I did my lithium install I was concerned about alternator temperature so I installed a sensor with a bit of NodeRed code to manage the temps. However, in reality, it wasn't an issue at all - the air coming in to my cruiser stern narrowboat in winter is pretty cold, and winter is when the alternator will be working hard as there's not much solar. I have two vents in the stern, about 8" by 12" and the batteries' temperature sensor reports temps in the high 30s when the engine is working hard. I was considering putting a fan by one of the vents to pull air through the engine bay as the batteries will appreciate it

     

    However, for most of the year (and especially the warmer months!) there's so much solar that if I go for a 7am morning cruise, I don't want to waste diesel throwing 60a into the batteries as the solar will fill it by lunchtime anyway. For that reason, I'm finding I can switch the alternator off around April and then end up turning it on in late Oct. The starter battery is charged by a DC-DC from the leisure, which is activated when the engine is running, shore power is connected or if it hasn't been activated for 14 days which is rare! 

     

    I can however see the need for alternator cooling on boats which don't have much solar, or use so much power that the panels can't keep up in summer.

     

    I've ordered a Zeus and should have it in the next few days, but won't have the time to fit it for a while. Currently I have a modified Balmar ARS5 on alternator duty which is a bit bodgy!

  10. 11 minutes ago, magnetman said:

     

    It would be very easy to have two negative terminals. One attached to the BMS for loads which may discharge the battery while unattended and the other one for heavy discharge such as starter motor and connected directly to the terminals. 

     

    Is it not plausible just to have say a 65A alternator which will charge a LFP battery and switch itself off after a certain amount of time? If one knew how many Ah one wanted would it not make sense to put a timer onto the regulator. 

    This would make it possible to severely damage the battery by trying to start the engine when the battery is discharged and the BMS is about to do a discharge disconnect. It’s also the most likely time that someone’s going to start the engine - leisure battery low, need to run engine to charge batteries. 
     

    The timer would work for a lead battery but not lithium, and it would still be a bad solution. Say you’ve worked out that you need to put in 100ah with your 100a alternator, which works out to 1hr. Then, you go inside, switch the inverter on, charge your laptop and put on the washing machine…this all takes say 20ah so you end up with only 80ah in the battery. And if you were to start the engine in summer at 3pm to cruise, you’d need to check that the alternator is off or else you’d be holding the lithium battery at full charge which isn’t good for it. 
     

    A better solution which is what myself and a couple others do on here is to use the relay output on a Victron BMV to disable the alternator at 100%. This is better but not great - without a float voltage, if you were to draw high power with the batteries full and alt off, it goes into a loop of short charge, short discharge and repeat. 

    • Greenie 1
  11. Just now, magnetman said:

    I wonder how many others use lithium batteries for starting the engines. 

     

    Alternators do need to adapt to lithium batteries at some stage and it should not mean a regulator costing hundreds of pounds. 

    The issue with a lithium starter battery is that most BMSs are rated for 100-200 amps, whereas the starter motor can draw 300+ amps. You'd need either a contactor based BMS, or massive FETs to pass the current. It's fairly common in the cafe racer motorcycle scene as their starter motors draw a lot less current.

     

    Most alternators we see on boats at the moment are based on car designs, which have no need to adapt to lithium batteries - it's only marine-specific models like Balmars etc which have lithium compatible regulators, and those are expensive external ones. You'd usually see Balmars on dual engined cruisers with a big house battery bank. I think the market is very small for an alternator with an internal lithium regulator so it'll be many years before one comes out.

     

    There are however some large non-automotive alternators aimed at the modified car market with massive audio systems - they're built very well to withstand heavy loads at a low engine speed so it would be good to see them adapted for marine use. Some even have remote rectifiers and regulators to keep the heat in the case down. Again though, not cheap as the market is pretty small! 

  12. 1 minute ago, PCSB said:

    Is the Mastervolt Alpha Pro any good, seems to be a lot cheaper at around £350 ish ...

    It's a good bit of kit but for battery current sensing it needs to be integrated into a Mastervolt system - Mastershunt, battery gauge etc, and you also need a Masterbus to USB box to program it. Being American these systems aren't as common in the UK, and unlike Victron the whole thing is a closed system; Victron have a very actively encouraged DIY community, most of their protocols are covered by publicly accessible whitepapers and they support 3rd party integration. I do like the decentralised system approach of Mastervolt though; rather than relying on a central computer like a Victron GX device, all components of the system share data over a common CANbus backbone.

     

     

    3 minutes ago, dmr said:

    I am very close to getting a Zeus so looks like I'm not going to be the forums first.           

    Realistically it'll be a good few weeks before I get round to fitting it but I'll post a detailed review up here when I do! And yep, the interface is much much better than Wakespeed. I find it easier to use Putty rather than the app, and that's saying something.

     

     

    1 hour ago, IanD said:

    The Arco does look like a very good product, at least it's been developed by people who understand the issues -- how much is it in the UK ($800 in the USA!), and who is supplying it?

    Technical Marine Services - the price is around £200 under what a WS500 costs with the loom.

    • Greenie 2
  13. 9 minutes ago, Tony1 said:

    I can't understand why some wizard doesnt design something like that- a charging unit that will accept the output from an alternator, and transform that into charging current for lithiums. 

    You've almost got that with the MPPT units, as you say - they just need adapting to accept the alternator input current at lower voltages than solar panels. 

    Obviously an ignorant chimp like myself couldn't do it, but on the face of it, it sounds like a simple task for an electronics wizard?

    They exist already, there's just not much market for them so they're expensive. It's called an alternator regulator and there's not many models to choose from, Arco Zeus, Wakespeed WS500, Mastervolt Alpha, Balmar 618.

     

    The decent ones keep an eye on the alternator temperature and RPM, and vary the field current to keep the alternator at a safe temperature and to alter the output voltage by dropping to float etc. Advanced ones like the Wakespeed communicate with a CANbus system and will reduce charging current if something happens like one of three battery BMses goes offline, to avoid exceeding the max charge current of the batteries.

    • Greenie 1
  14. Some of you may be aware of this already, but in the big lithium/high power alternator market for charging lithiums, there was really only one choice of regulator, a Wakespeed WS500. Very capable unit with lots of features and excellent Victron integration...but it's expensive at almost £1k including the harness sold separately, and setting it up is painful as anything advanced needs you to Putty into it and send text strings to set parameters! There is an app which generates a text file to send to it, but I've had trouble with it accepting all parameters.

     

    Balmar's lithium offerings are all a bit crap as they can only take in battery current data from their own SG200 monitor, and without it, the unit relies on how much field current % is needed to hold the voltage constant to make a stab at the state of charge.

     

    Just ordered an Arco Zeus (https://arcomarine.com/products/arco-zeus-high-energy-alternator-regulator) to replace my modified and long suffering Balmar. The interface is via Bluetooth so much easier to set up than both a Balmar or Wakespeed. It's driving a single 200a alternator on a polyvee but with a small engine, so when in gear at idle it needs the field to be brought right down to avoid the engine idling too slow. I have an automatic 'generator' mode in my setup which brings the engine up to 1300rpm and enables full power on the Balmar until the battery is 98% full for maximum charge speed, and if I do something like switch on the washing machine it will bring the engine up to speed again. It's written in NodeRed so hopefully the new regulator will be able to integrate with that too...and yep, there's hard safety interlocks, if the gearbox is knocked into gear whilst in generator mode it will immediately disengage and the revs will drop!

     

    The aux GPIO inputs are useful too - at the moment, I have a software switch to disable the alternator in summer as I don't want to waste diesel throwing in 180 amps at 7am when I'm cruising but the solar will fill the batteries by lunchtime anyway... Be nice to have a hardware switch on the engine control panel instead.

     

    The Arco can take data from either a 3rd party generic shunt, or from a Cerbo GX via CANbus which is what I'll be doing. Victron have just added it to their official compatibility page too, the list seems to be growing quickly. It would be interesting to see what NodeRed plugins are available for it too.

     

    (yep, I know some people will just say it's cheaper to bodge it with a long hot wire but this isn't the market they're aiming at - it's large alternators, big lithium banks with multiple BMSs on CANbus and networked systems with lots of different charge sources)

  15. Just now, blackrose said:

    Yes I said that particular one was silly, and for most users I think it is. I did not say that all high tech features were silly as you implied. 

    Just because it's not useful to you doesn't mean it's silly. And also, with Victron inverter/chargers, it's disabled from the factory so it doesn't cause any issues at all unless someone goes meddling in things they don't know about.

     

    I've used this feature on a few installs, mainly with bigger boats where the user doesn't want to be going up and down ladders to get to a remote panel to switch the inverter on. Quite useful, and it can be easily enabled and disabled in software. Cheapo inverters may have this feature permanently enabled though, or need a jumper inside physically moving to disable it.

    • Greenie 1
  16. Routers designed for mobile use like Proroute and Teletonikas are a bit more expensive but they have wide range DC inputs, often 9v-30v meaning they can be powered straight from 12v. High end ones even have built in GPS receivers so all you need is a £10 GPS antenna and you've got a built in boat tracker.

     

    I have a Teletonika RUTX12 on my boat with two SIMs and two 4G antennas. It balances the load across the two modems, and if one connection is too slow to respond, it'll funnel it all towards the better one automatically. Works great for most of the south east, I get 10-100mbps depending on location. Three and EE SIMs at the moment but around the Stort, O2 seems to be a better option so I might swap the Three one out.

  17. 45 minutes ago, blackrose said:

    The usual 16 amp shore power supply is only about 3750W isn't it?

    In theory yes, but most marinas have severely undersized cabling leading to excessive voltage drop, especially if you're at the end of a pontoon. Usually made worse by a 20m shore power lead made from crap 1.5mm blue arctic... You may only get about 3000w before the the breaker trips. The last time I stayed in a marina I routinely saw 200v AC on the input of my Multiplus when charging batteries, pulling only 1500w from the shore. It would have definitely been lower if more boats on the pontoon were inhabited and I was trying to pull more!

     

    And yep, I agree, a 3000w appliance on a 16a shore power connection is a bad idea, you'd need to be careful not to run it with the immersion or anything else even slightly high power switched on. Some of the hot taps I've seen have a small holding tank under the counter which is kept warm all the time, controlled by a thermostat - if this tap is similar, you wouldn't even know when it's pulling 3kw!

  18. 1 minute ago, blackrose said:

     

    Yes I ended up fitting a higher pressure domestic water pump to fix this issue with my Morco instant gas water heater.

    Usually the problem is that the gas water heater can't put enough heat into the water in winter as the supply water is a lot colder. They have a fixed temperature rise so if you increase the flow rate, you just end up with a higher pressure but colder shower! Sounds like you had a different problem though.

     

    Also worth noting there are currently no room sealed propane instant water heaters on the market which can run off 12v - every single one will need an inverter. As the electricity runs the control board, ignition and flue fan it can't be easily converted. If you have a Rinnai etc, it's best to get it serviced or repaired rather than replace!

  19. Weird outlook sometimes on this forum.

     

    I live on a boat because I like having a boat and being on the water, and can't afford both a boat and a house. I'm freelance so my work sites change daily, sometimes working from home so my cruising pattern is with this in mind - sometimes I'm in one spot for two weeks, sometimes a couple of days. In summer I spend a month or two on the Thames.

     

    When I first bought the boat I got a spot in a marina as that was what everyone was bleating on about and hated it - it was like being double moored permanently, and lots of gossip around the place by people with not much else better to do with their lives. All the disadvantages and none of the advantages of living on a boat! Lasted three months there and now I CC, much better - change of scenery, I don't have boats on both sides, I can actually see the water and countryside...

     

    There is definitely a problem with inconsiderate people hovering eternally around a popular spot which is not good as it doesn't give others a chance to moor there - and they can be people of any income level. People who live in a house and want to have a boat but don't want to pay for a mooring so they shuffle it around their area, big £200k widebeams who don't want to boat, they just want a cheap luxury flat in the middle of town, small 18' cruisers with on engine that's one step above homelessness.

    • Greenie 3
  20. On 31/01/2024 at 07:25, blackrose said:

     

    The initial heat from the kettle of boiled water keeps the water warmish for maybe 10 minutes of being sloshed around with the cold water and then it's basically cold as the heat dissipates. So for the remainder of the cycle it would be cold. 

     

    Setting the machine at 30C allows the machine to complete a warm wash and I haven't had any problems doing that so far in terms of the power drawn so it's not necessary for me to set the machine to cold. I might be wrong, but I don't think the machine actually has a cold setting? I think 30C is the lowest? (Zanussi ZWC1300W) I'm not very good with the machine settings so maybe it can be set to cold, but anyway it's not what I want to do 

    I have the same machine and it doesn't have a cold wash setting. I've got a thermostatic mixer valve set to about 40C feeding the machine from my Rinnai, which works fine for a 30C wash setting but the element does still come on for precisely 2 seconds. If your inverter can't handle it, you can unplug it inside which doesn't seem to affect its brain.

     

    In summer I have the machine heat the water with its element as there's plenty of solar, so I have a manual bypass valve on the mixer to fill from cold. You can just switch the Rinnai off but the machine fills slowly as the thermostatic valve tries to get all the water from the Rinnai, which restricts the flow noticeably compared to the cold supply.

  21. Used to have a full size bike which worked ok locked to the stern rail of my cruiser stern, but going through locks it would get in the way so I'd have to put it inside or on the roof which was a pain. It eventually got nicked so I bought a Dahon folder as I quite liked the ability to take it on buses...but it was crap and kept unfolding itself and couldn't stand up on its own folded. Then bought a Tern which was a bit better but it was awkward to fold. And finally bought a used Brompton for £400 and it's really worlds apart. Liftable with one hand, can be pushed one handed ahead of you folded in busy train stations, doesn't unfold when you don't want it to etc etc. Don't waste your money on anything else! It lives inside - I wouldn't fancy trying to get a full size bike in and out of the boat daily though.

    • Greenie 2
  22. On 22/01/2024 at 10:45, IanD said:

    If the OP ever switches to LFP batteries then the alternator problem gets a whole lot worse, both controlling it and stopping it cooking itself... 😉

    With a proper LFP install and an external alternator regulator, there's actually less worry from a user perspective about controlling it as the regulator takes care of everything. With a Wakespeed, you can program in an RPM/output power curve so it tapers down the field current as RPMs drop so it doesn't cause the engine to idle too slow and run rough. There's also a temperature sensor which allows for maximum charging current as long as the stator is below a certain temp - once it approaches the threshold, the current is gradually reduced until it finds a medium.

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