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Chalky

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Posts posted by Chalky

  1. I had the same problem on the petrol variant of this engine. I tried a number of different gaskets and eventually found one of the older style thick card gaskets that sealed perfectly first time. A lot of the newer gaskets are made from thinner material and don't take up and irregularities as well.

     

    On the petrol variants at least one of the thermostat housing studs goes straight into the water jacket on the head and this is a known leak point. The trick is to remove the stud and replace it with some sealant round the thread. A close fitting gasket stops the coolant working up the stud and out of the nut.

     

    If the thermostat housing is damaged they are still made for the classic car market.

  2. The main difference is the contact material used. If you use the wrong material than there's the danger of the contacts eventually welding and not opening, however this assumes they're regularly tripping. I've never had a breaker trip on the 12V system in 13 years so I'd put the risk as marginal.

  3. the voltage sensitivity of the t-class was partly the reason for suggesting the tpa3116 based amps, they are happy with anything from 10v up to around 28v.

     

    My one at home runs from an old 19v laptop PSU, the one on the boat runs off whatever the boat batteries happen to be at.

    I'd stick a common mode choke in the power lines and add a decent size zener in for good measure. With a decent scope you'll see + ve and -ve voltage transients into the kV region caused by things like the fridge switching. They won't kill it straight away but they will stress it and cause premature failure.

    Automotive power supplies are rated to 60v and reverse battery as well as surviving kV transients.

  4. There was a different take on this used on the Metro turbo to control the fuel pump. The relay was driven off the oil pressure switch which operates the warning light. The main difference was that the switch was changed to one that closes under pressure instead of opening like they normally do. The relay was high side fed and earthed through the switch. The warning light was connected between earth and the relay / switch junction. Simple system that worked well and was fitted to 10,000 cars

  5. If you want to fix it open it up and you should find a number of coils. If you liberally coat them in varnish and let it soak in then that should stop it. The noise is the magnetic fields in the coils vibrating the windings and causing them to sing. Gluing them up with varnish will stop the movement. Better quality parts will have this done when the coils are wound.

  6. I use paraffin to clean parts on the MG. Degreases and cleans very well.

     

    A friend of mine put a cylinder head in the dishwasher (when his wife was away) and it came up really clean. It took 4 days to get the oil off the dishwasher! Suggests hot water and dishwasher tablets / powder may work.

     

    Machine mart sell a parts washer detergent. Not tried it, but it may be worth a go.

  7. I've had the headgasket go on an engine (in an MG) and experienced a number of symptoms. I had mysterious losses of coolant, cooling system still pressurised days after engine last run, and perfect compression. After chasing it for a few weeks I pulled the head, checked it for flatness (all OK fortunately), and refitted with a new gasket. Problems went away.

     

    What you're describing sounds like a headgasket to me.

  8. Check the oil separator first. This is on the front tappet chest cover. Inside there is a wire 'pan scraper' which collects the oil vapour and returns it to the dump. If this is clogged then it won't separate the vapour and it will get fed into the inlet.

     

    If this is OK then as Richard says.

  9. When I fitted the boat out I ran a pair of 25mm cables from the domestic fuse box (via a 45A breaker) to a fuse box in the middle of the boat. The plan was to run a 12V fridge from there. I ended up fitting a mains fridge so they've never been used for a fridge however the cable has been useful for adding a number of circuits that have been added since the fit out (reading lights, sockets etc).

    If its only 2 * 2m lengths then fit the biggest you can or fit a local fuse box and distribute from there.

  10. Imagine you're in the dock having to face a manslaughter charge because someone was electrocuted. Which is the better defence

    • I installed industry standard parts to an approved method that unfortunately failed

    Or

    • I lashed something together on the cheap that sort of works...

    There's a reason for engineering standards and why people use parts and designs built to them.

  11. When you rebuilt the engine did you clean the oil separator in the crank case breather? On my engine (B series petrol) the breather is one of the tappet chest covers. It consists of a "wire pan scraper" and is designed to separate oil vapour. Washing it in petrol cleans the congealed oil off and lets it work properly.

  12.  

    If you can, try measuring the voltage at the bulb, with the lamp on. Compare to battery voltage, and this will tell you how bad the volts drop is. I very much doubt we better 10 volts on either of ours, so the bulb is not full power, but always adequate.

     

     

     

    On our 40' boat the tunnel light is run in 6mm cable to keep the volt drop to a minimum. When measuring the voltage do it with the engine running since this will/should increase the voltage.

     

     

    lightoutputcurve.jpg

     

    The graph (borrowed from http://www.civicforums.com/forums/182-7th-generation-civic/312313-what-head-light-bulbs-do-you-use.html)shows the effect cable size / volt drop can have on the output of a bulb.

  13. Biggest problem you'll get with an LED is the way the light is spread from the source and also where that source sits in the lamp. The reflector and lens will be designed to work with the filament at a certain point and will focus the light. Use a different source with it sitting at a different point and you'll get the light scattered and it won't appear as bright.

     

    If you've got a bulb and its dim try increasing the cable size to it. The output of a bulb (especially halogen) is very sensitive to the voltage. Osram publish tables showing that a 10% change in voltage can drop the light output by up to 50%.

  14. This has been discussed at detail on one of the MG forums. Basically LEDs aren't type approved for historic vehicles and fitting them to use on the road is illegal.
    There's a discussion document published by the DVLA in 2010 that gives their opinion on use of light sources that aren't covered by the 1989 lighting regs. If the lighting method isn't in these regs (led & hid) then they can't be used. Modern vehicles are covered by modern type approvals. Historic ones are covered be the 1989 regs.

     

    Just re-read the original post - above is irrelevant since the lorry headlamb is being used on the boat, not on the lorry. Danger when reading on a phone whilst waiting to pick up daughter from work....

  15. I've just bought a spare pulley for my MG ( plan to fit a trigger wheel to it ). When it arrives I'll measure it and post the dimensions in case someone else needs a replacement.

  16. Because

    a) they may not be aware that kit of this type already exists, which could save them a lot of work

    B ) if there's a cheap one available then someone probably makes a high quality version

    C) if they're cheap you can use lots of them with a higher probability of getting some decent pictures

  17. The way I undo the crankshaft pulley bolt on my MGB (B series petrol) is this. Remove king lead so it won't start. Put socket (1 1/8") with breaker bar on to bolt and put breaker bar on to chassis leg. Crank engine. This always frees it off. Keep people out of the way whilst doing this since the socket and nut can sometimes fly off.

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