Hi fellow fasteners,
I'm planning a self-install solar system and the most challenging bit for me is the mechanical fixing. I'm using framed panels and need them to sit above the mushroom vents, fixed in a horizontal position, above my 4mm curved steel roof.
I've seen panels mounted using quite strudy aluminum extrusion for brackets, which seem like the best option if I can find something suitable, any ideas?
But my main question is how to fix the brackets to the roof, given I don't want to take the ceiling down and will only have access from the outside. My first thought is to drill and tap some holes and use aluminium bolts. Any thoughts on this? Have you seen this done or tried it, and did you use stainless steel bolts? What size? Any tips for tapping - I last did this at school which is some decades ago :-) ?
I also wondered about using adhesive - any experience or thoughts on that? What kind?
Also, one boat I saw had a neoprene layer between its roof and brackets which I think would be a good idea to reduce vibration. Any thoughts on that, what to use and where to get the material?
Any other thoughts or experiences (or links to relevant threads) welcome.
The panels themselves may be anything from 60cm x 110cm to 100cm x 160 cm - undecided as yet.
For info I have found the thread "bolts into my cabin roof" from which I take the best options to be:
1. use clamping magnets as feet bolted to a rigid frame (panel being top horizontal edge). I really like this so have ordered a magnet to do some testing.
2. Sikaflex 512 to stick the brackets down - avoids holes, messy, probably using rigid frame as in 1)
3. M4 stainless set screws into tapped holes - seems good, but does involve holes in roof
Assuming 1 or 2, any ideas for what to buy (and where) to make the frame (I guess extreded aluminium). Is it easy / cost effective to have something like that made up?
Thanks for any helpful input you can provide.
Mark